Structural Steel Fabrication From Caloundra

On the Spot Steel Fabrication is an experienced and locally-owned business. Established more than 15 years ago, On the Spot Steel Fabrication has a diverse range of steel fabrication capabilities that are applied across metal works, commercial fabrication, domestic fabrication, and processing.


Our well-equipped Sunshine Coast steel fabrication workshop allows us to cater to large commercial contracts through to small-scale domestic projects. All work is customised to our clients' specifications.


Our experienced team have steel and aluminium solutions for your commercial and domestic projects, from steel posts & beams to aluminium screens and gates. We provide high-quality workmanship at competitive rates. Call us on 07 5437 0817 today for an obligation-free quote. We specialise in:

Metal fabrication involves cutting, bending, assembling, and finishing metal parts for industries such as construction, marine, agriculture, and industrial use.


On the Sunshine Coast, quality fabrication services support projects of all sizes using materials like steel, aluminium, and stainless steel. Services include welding, machining, and custom design to meet exact specifications, ensuring solutions align with Australian standards and project timelines.

Aluminium fabrication is a popular choice across the Sunshine Coast due to its lightweight, corrosion resistance and versatility.


It's commonly used in architectural features, marine components, and outdoor structures where exposure to moisture and salt air is a factor. Fabrication involves cutting, forming, and welding aluminium to create custom items such as gates, panels, handrails, and enclosures. Its ease of handling makes it ideal for both structural and decorative applications.

Steel fabrication on the Sunshine Coast supports diverse construction and manufacturing needs by transforming raw steel into functional components through cutting, bending, welding, and assembly. From brackets to complex frameworks, it offers strength, customisation, and long-term durability.


Common applications include residential builds, commercial projects, mining, and public infrastructure, with local fabricators often providing design support for a precise fit.

Structural steel on the Sunshine Coast is the backbone of modern construction, used in everything from house frames and mezzanines to commercial buildings and industrial warehouses. It offers exceptional load-bearing capacity, flexibility in design and long-term resilience. Structural steel components include columns, beams, channels, and trusses, all fabricated to meet site-specific requirements and engineering plans.


Local providers of structural steel fabrication on the Sunshine Coast work closely with builders, architects and project managers to deliver on-site ready solutions that support efficient and safe construction. Proper installation and fabrication of structural steel also contribute to shorter build times and greater design freedom.

CNC (Computer Numerical Control) drilling enhances the precision and consistency of fabrication by using computer-guided tools to create exact holes and patterns in metal components.


On the Sunshine Coast, CNC drilling is essential for fabrication jobs requiring tight tolerances, repetitive accuracy, and fast turnaround. It’s used in everything from structural steel and aluminium parts to sheet metal components and brackets.


CNC drilling also reduces waste and speeds up production, making it ideal for both one-off items and large-scale manufacturing. By integrating this advanced technology, local fabricators can deliver high-performance results while keeping costs and timelines under control.

commercial steel structure installed in council park on the sunshine coast

On the Spot Steel Fabrication offers competitively priced commercial steel fabrication and structural steel for building and construction projects on the Sunshine Coast.


Our commercial steel fabrication services are offered to clients in various sectors, and all of our commercial steel fabrication is carried out to the highest standards.


Our fabricators are accurate, efficient, and reliable, producing the highest quality results with fast turnaround times.

We offer a wide range of commercial fabricated steel elements, each fabricated in line with highly
accurate steel 3D drawings produced by local drafters and detailers using Tekla software.

Commercial Steel

For domestic steel fabrication on the Sunshine Coast, look no further.


Whatever your home project needs are, from beams and posts to stair stringers and customised steel projects, talk to our team.


Steel is a fantastic choice of material to use around the home, and it's coming back into fashion with many homeowners choosing to use steel for both functional and decorative purposes.


Our domestic steel fabrication services can be used for access handrails, custom fire pits, wheelchair ramps, brackets countertops, and more.

Domestic Steel Services
Unique domestic home steel frame in Sunshine Coast
Steel and aluminium structure in Caloundra

At On the Spot Steel Fabrication, we provide aluminium products for domestic and commercial applications. We have the expertise to assist in the design process of your customised products.

Our
Caloundra workshop is stocked with professional machinery that enables us to offer almost limitless customisation to our clients.


If you're looking for a team of experienced aluminium fabricators who can turn your custom aluminium designs into reality, come to us.


Our custom metal works include drilling, welding, repairs, gutting, and machining, as well as sheet metal fabrication.

Aluminium Fabrication

We specialise in the customised processing of flat bars, beams, channels, angles and pipes in steel or aluminium. We can drill holes in beams and channels or bend and curve piping and tube, to the exact specifications your designs require.


Our metal workshop in Caloundra is stocked with only the highest standard machinery and equipment, which allows our experienced team of fabricators to achieve consistently accurate results every time.

Our
metal processing services are fast, efficient, and offer a high standard finish every single time.

Metal Processing
Steel processing machinery in a Caloundra metal workshop

Why choose On the Spot?

When you choose a steel fabrication company to work with, you're making a decision that will affect the rest of your construction project. It's important to choose experienced steel fabricators that you can trust to take over your steel fabrication needs. Look for steel fabricators who are friendly, knowledgable, and approachable, and ask them about their experience working on similar projects before.


At On the Spot, we have over 15 years' experience in steel fabrication and steel processing. Our steel fabrication workshop is home to cutting-edge CNC drilling and steel fabrication machinery that allows us to create precise, high-quality steel detailing that perfectly matches your specifications. All of our professional steel fabricators have years of experience in steel processing as well as full training in the use of all of our machines, and our specialist steel fabrication advisors are always on hand to offer advice and recommendations.


At On the Spot, we pride ourselves on being:

  • Friendly
  • Knowledgeable
  • Reliable
  • Efficient
  • Transparent

If you're looking for professional steel fabricators on the Sunshine Coast who offer both value and quality in equal measure, contact us today at On the Spot. We can carry out professional steel fabrication and steel processing services that match even the most complex of designs and price all of our work competitively.

What is steel fabrication for?

Steel fabrication and steel processing services can turn basic steel lengths, including bars, sheets, and pipes, into custom steel elements that can be used in a huge range of construction and building projects. Our team of professional steel fabricators has worked with a huge range of clients over the years to produce steel bars and pipes for both small and large-scale construction projects.


Our clients include construction managers, contractors, and private individuals working on solo projects. Some of the most common reasons people require steel fabrication include:

  • Construction of high-rise buildings and commercial offices where fast construction is important
  • Residential buildings constructed using light gauge steel construction
  • Construction of warehouse buildings that are inexpensive to install
  • Temporary structures that are built quickly and removed
  • When constructing steel elements for installations including handrails, fences, and steel features

In each of these cases, steel fabrication offers an efficient and cost-effective way to produce precisely manufactured elements that have been designed to meet strict specifications and tolerances. The steel elements that we produce are accurate, strong, and precise, forming the perfect foundations for your building, warehouse, or steel construction.


If you're embarking on a project where speed, efficiency, and cost-effectiveness are paramount, our steel processing services at On the Spot in Sunshine Coast can help you.


To find out more about having steel elements fabricated by On the Spot for your next construction project, call us today on 07 5437 0817.

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Frequently Asked Questions

  • What Is CNC Drilling?

    Computer Numerical Control - CNC - drilling is a machining method designed for mass production. It produces round holes, usually for screws and bolts, and CNC drilling can be used with metals like steel, as well as wood, plastic, and other hard materials.

  • How Much Does Steel Fabrication Cost?

    The cost of any single steel fabrication job will depend on what is required, as well as the complexity and scale of the job. However, generally speaking, steel fabrication is a very cost-effective way to achieve great results. To get a quote for your steel fabrication project, contact us today.

  • Should I Use Aluminium Or Steel?

    There are lots of factors to consider when choosing between aluminium and steel for your fabrication work. Steel is generally more durable, boasting more resistance to corrosion, which makes it a better choice for outdoor use. However, aluminium is lighter and more malleable, making it a simpler option in cases where high levels of resistance and strength aren't needed.

  • What Are The Benefits Of Steel Fabrication?

    Steel fabricators can build custom steel elements for commercial and domestic steel structures. Following steel detailing plans to the letter, steel fabricators do all the hard work for you, so all that needs to be done afterwards is assembly. It's important to choose steel detailers with experience and a strong track record of high-quality results.

  • Why Hire A Professional Steel Fabricator?

    Hiring professional steel fabricators is important to ensure maximum safety and high-quality metal. Professional steel fabricators have extensive experience in fabricating metals like steel and aluminium, and you can be assured that they will use high-quality materials and the correct equipment to produce satisfactory steel fabrication no matter your requirements.

  • What Kind Of Steel Elements Can Be Fabricated?

    At On the Spot Steel Fabrication, we can fabricate all kinds of steel and aluminium elements for your projects, including beams, sheets, brackets, pipes, and more. If you've got something very specific in mind, just contact us and we'll be happy to discuss our bespoke metal processing services with you.

  • How long does the steel fabrication process take?

    The timeframe for steel fabrication depends on the size and complexity of the project, availability of materials, and whether custom design is required. 


    Smaller jobs, such as brackets or basic frames, may be completed within a few days, while larger structural components can take several weeks. 


    If engineering drawings and site measurements are already finalised, this can shorten the lead time. More intricate projects requiring design consultation, CNC processing, or on-site welding may add to the schedule. Local fabricators typically provide timelines during the quoting stage, helping clients plan around production and delivery. 

  • Can I request custom fabrication for residential projects?

    Yes, steel and aluminium fabrication is commonly used in residential settings. Homeowners on the Sunshine Coast request custom items such as gates, staircases, pergolas, handrails, security screens, and fencing. Fabrication allows these elements to be tailored to the home’s layout, style, and functional needs. 


    Using quality materials like galvanised or powder-coated steel ensures these installations can withstand local weather conditions, especially in coastal environments. 


    Local fabricators also offer site inspections to ensure precise fitting and design alignment. Whether for structural features or decorative accents, custom fabrication adds both durability and value to residential properties.



If you're planning to build or upgrade equipment or need tailored metal components, working with local experts can make all the difference. Whether it’s steel fabrication on the Sunshine Coast, precision CNC drilling, or large-scale structural steel fabrication, skilled fabricators can bring your ideas to life with precision and professionalism. Every project starts with a detailed consultation and clear quoting process, helping you understand your options and make informed decisions.


Contact us today to discuss your requirements and request a free quote. Let’s bring your custom project to life on time and on spec.

Request a Free Quote

Our Preferred Steel Suppliers:


Southern First Steel Logo
Galvinizers Steel logo

Our Preferred Steel Suppliers:


Southern First Steel Logo
Galvinizers Steel logo